foam cut to size

Get the Perfect Fit with Foam Cut to Size

Ordering foam cut to size takes the guesswork out of reupholstery. Instead of wrestling a bulky slab with an electric knife, you start with a cushion insert shaped to your measurements. Clean edges, square corners and a snug fit inside your cover come standard with this approach.

What to Look For

Firmness and Density

High density foam holds its shape under daily use, which makes it a smart choice for dining chairs, bench seats and sofa cushions. Softer cushion foam works well for back pillows, headboards and other spots that need gentle comfort rather than support.

Thickness and Shape

Measure your frame or old insert carefully, and note any angles or rounded corners. Thicker upholstery foam adds plush comfort, while thinner foam padding suits chair pads, window seats and craft projects.

Where It Will Live

Choose a foam suited to the setting. Indoor furniture, patio seating and boat cushions each call for different features, so check each product description for its intended use.

Shop Custom Cut Foam

Ready to build cushions that look tailored and feel great? Browse the foam options below and pick the right fit for your next project.