foam cutting shop

A good foam cutting shop takes the guesswork out of reupholstery. Instead of wrestling with an electric knife and a slab that never quite fits, you can start with custom cut foam sized for your chair seat, window bench, or patio cushion and spend your time on the fun part: choosing fabric and sewing a crisp cover.

Why Choose Foam Cut to Size

Foam cut to size gives you clean, square edges and consistent thickness, which means covers zip on smoothly and cushions keep their shape. It also cuts down on waste and saves hours of trimming.

What to Look For

Density and Firmness

High density foam holds up best on seats that see daily use, while softer upholstery foam suits back cushions and headboards.

Indoor or Outdoor Use

For patio furniture and boat seating, look for quick-drying foam designed to handle moisture.

Accurate Measurements

• Measure the seat or frame, not the old, compressed cushion.
• Note any curves, angles, or cutouts.
• Decide whether you want a snug or slightly overstuffed fit.

Find Your Foam

Whether you need bench cushion foam or a simple cushion foam replacement, browse the foam options below to find the right fit for your next project.