custom cut foam by size

Ordering custom cut foam by size is the easiest way to get cushions that fit exactly, with no wrestling with an electric knife or uneven edges. Whether you are reviving a window seat, replacing flattened patio cushions or building a padded headboard, foam cut to your measurements gives your project a clean, professional shape before the fabric ever goes on.

Why Choose Foam Cut to Size

Precut slabs rarely match odd-shaped benches, boat seats or vintage chairs. Custom foam cushions save time, reduce waste and help slipcovers and upholstery fabric sit smooth and tight.

What to Look for Before You Order

Accurate Measurements

Measure length, width and thickness of the space, not the old cushion, since worn foam shrinks and sags over time. Note any angled or rounded corners.

Firmness and Density

High density foam holds its shape longer on frequently used seats, while softer upholstery foam suits backrests and decorative pillows.

Indoor or Outdoor Use

• Indoor: standard replacement cushion foam for sofas, chairs and benches
• Outdoor: quick-drying outdoor cushion foam that lets water drain through

Find the Right Foam for Your Project

Browse the foam options below, compare the types that match your project, and enter your dimensions to get foam made to fit.