custom cut foam for outdoor cushions

Flat, soggy patio seats can make even the nicest deck feel tired. Custom cut foam for outdoor cushions lets you restore comfort and shape to chairs, benches, loungers and porch swings without hunting for odd-sized replacements. When your foam is cut to your exact dimensions, new covers fit snugly and look tailored all season.

Why Outdoor Cushion Foam Is Different

Indoor foam tends to hold water, which can lead to mildew and lingering odors outside. Outdoor cushion foam is designed to handle sun, rain and humidity better.

What to Look For

• Quick dry foam: Open-cell or reticulated foam lets water drain through rather than soaking in.
• Firmness: Choose firmer foam for seats and softer foam for backs.
• Thickness: Match the original cushion, or go slightly thicker for extra loft.

Measuring for Foam Cut to Size

Measure length, width and thickness of each seat frame or old insert. Note any curves, angles or tie cutouts so your patio cushion replacement foam fits the frame. Pair the foam with a durable outdoor fabric and a layer of batting for a smooth, rounded finish.

Ready to refresh your outdoor seating? Browse the foam options below and find the right fit for your project.