custom cut foam mattress

Standard mattresses rarely fit odd-shaped spaces, which is why a custom cut foam mattress is the go-to solution for RV bunks, boat berths, daybeds, window seats, and truck campers. Cutting foam to your exact measurements means no gaps, no overhang, and a clean, tailored fit you can cover with your favorite upholstery fabric.

Choosing the Right Foam

The best foam depends on how the mattress will be used and how often someone sleeps on it.

Foam Type

• High density foam holds its shape well and suits mattresses that see nightly use.
• Memory foam contours to the body and works nicely as a mattress topper layer.
• Lighter foams fit occasional-use spots like guest daybeds or reading nooks.

Thickness and Firmness

Thicker foam generally feels more like a full bed, while thinner pieces save headroom in tight bunks. Consider who will sleep on it and whether you prefer a firm or softer feel.

Measure Before You Order

Measure length, width, and any angled corners or cutouts, and make a paper template for unusual shapes like a V-berth. Plan for your cover fabric so the finished piece fits snugly.

Ready to build a foam cut to size for your space? Browse the foam options listed below to get started.