custom cut foam order

A custom cut foam order is the easiest way to bring tired cushions back to life. Instead of trimming oversized slabs at home, you get foam cut to size for your bench seat, window seat, patio chair, or boat cushion, ready to slip into a fresh cover.

How to Measure for a Custom Cut Foam Order

Measure the cushion cover or seat frame, not the old, compressed foam. Record the length, width, and thickness. If you want a snug, full look, many sewists add a little extra to each dimension so the foam fills the cover nicely.

Choosing Foam Thickness

• 1–2 inches: chair pads, headboards, and padded benches
• 3–4 inches: dining chairs and most seat cushions
• 5–6 inches: sofa seats, daybeds, and deep seating

Picking the Right Upholstery Foam

High density foam holds its shape longer and works well for seats that get daily use. Softer foam suits back cushions and decorative pillows. For patio and marine projects, look for foam designed to drain water and dry quickly.

Ready to get started? Browse the replacement cushion foam and seat cushion foam options below to find the right fit for your project.