foam cut to custom shape

Odd angles, rounded corners and tapered ends are exactly why foam cut to custom shape makes such a difference. Instead of wrestling with an electric knife and a standard block, you start with a cushion core that matches your bench, boat seat or bay window, so your fabric cover fits smoothly with no sagging corners or gaps.

Where Custom Shaped Cushion Foam Shines

Custom cut foam is a go-to for projects that never come in standard sizes:

• Window seats and banquettes with angled or curved ends
• Boat cushions that follow the hull and seating lines
• RV and camper dinettes with notched corners
• Headboards, pet beds and ottomans in unique outlines

What to Look For

Measure and Template

Trace the seat on kraft paper, label which side faces up and note the finished thickness you want.

Choose the Right Foam

High density foam suits everyday seating, softer foam works for backs and pillows, and open-cell or quick-drying foam is better for outdoor and marine use. Wrapping the foam in batting or Dacron adds a rounded, professional look.

Ready to build cushions that truly fit? Browse the foam and upholstery options below to find the right match for your project.