custom cut foam sheets

Custom cut foam sheets take the guesswork out of building comfortable, professional-looking cushions. Instead of wrestling with an electric knife and a bulky block, you start with upholstery foam sized for your project, so your covers fit snugly and your seams line up cleanly.

Where Custom Foam Makes a Difference

Foam padding is the hidden structure behind many sewing and home decor projects:

• Window seats and bench cushions
• Dining chair pads and seat cushion foam replacements
• Headboards and padded wall panels
• Pet beds, floor cushions, and RV or boat seating

What to Look for Before You Order

Density and Firmness

High density foam holds its shape longer and works well for seats that get daily use. Softer foams feel plush and suit back cushions, pillows, and decorative pieces.

Thickness and Dimensions

Measure your frame or base carefully, and consider how much loft you want. Thicker foam adds comfort, while thinner sheets are a good fit for chair pads and headboards.

Indoor or Outdoor Use

For patios and other damp spots, look for foam described as suitable for outdoor use, and pair it with weather-resistant fabric.

Find the Right Foam for Your Project

Ready to start? Browse the foam options below and choose the size and style that fit your next cushion project.