custom cut polyurethane foam sheets
The right fill makes or breaks a cushion, and custom cut polyurethane foam sheets let you skip the guesswork of trimming bulky slabs at home. Whether you are reviving a worn dining chair, building a window seat, or padding a headboard, cut to size foam gives you clean edges and a precise fit from the start.
Why Choose Polyurethane Foam?
Polyurethane foam is a versatile, lightweight padding that holds its shape under everyday use. It is the go-to core for upholstery projects because it pairs well with batting and fabric covers and is easy to shape further with an electric knife when needed.
What to Look For
Density and Firmness
Higher density foam generally feels more supportive and lasts longer, making it a strong pick for seat cushions. Softer foam suits back pillows, headboards, and decorative pieces.
Thickness and Size
- Thin sheets: chair pads, crafts, and lining cases
- Medium sheets: dining seats and benches
- Thick sheets: sofa cushions, daybeds, and outdoor seating
Measure your frame carefully and consider wrapping the foam in batting for a fuller, smoother look under your upholstery fabric.
Find Your Foam
Ready to start your next project? Browse our selection of polyurethane foam padding below and choose the sheet that fits your build.