custom cut polyurethane foam

Whether you're reviving a worn dining chair or building a window seat from scratch, custom cut polyurethane foam takes the guesswork out of the job. Instead of wrestling a bulky slab with an electric knife, you start with foam cut to size for your project, ready to wrap and upholster.

Why Choose Polyurethane Upholstery Foam

Polyurethane is a go-to upholstery foam for good reason. It's lightweight, supportive and easy to shape. It works well for seat cushion replacement, bench pads, headboards, pet beds and other projects where comfort matters.

What to Look For

• Density: High density foam generally holds its shape longer, making it a smart pick for cushions that see daily use.
• Firmness: Firmer foam suits seats and benches, while softer foam sheets feel better for backrests and pillows.
• Thickness: Measure your frame and existing cushion so the new piece sits flush and feels comfortable.
• Wrapping: A layer of batting over cushion foam softens the edges and helps your fabric fit smoothly.

Find the Right Foam for Your Project

Measure twice, decide on the feel you want, and plan the foam alongside the fabric you'll use to cover it. Then browse the custom cut foam options below to find the right fit for your next cushion or upholstery project.